Customized Design Twin Screw Extruder Parts with Nickel-based Alloy Liner and HRC 58–64 Hardness for Enhanced Durability

Product Description:

The Twin Screw Extruder Parts are essential spare parts for twin screw extruder systems, designed to ensure optimal performance, durability, and efficiency in various industrial applications. Manufactured with precision and high-quality materials, these twin screw extruder spare parts are engineered to withstand the demanding conditions of extrusion processes, providing long-lasting service life and superior wear resistance.

One of the key features of these twin screw extruder spare components is the liner material, which is made from a nickel-based alloy. This high-grade alloy is specially selected for its exceptional wear and corrosion resistance, making it ideal for the harsh environments encountered during extrusion. The nickel-based alloy liner ensures that the parts maintain their integrity and functionality over extended periods, reducing downtime and maintenance costs.

The hardness of the liners ranges between HRC 58 and 64, which contributes significantly to their high wear resistance. This hardness level is crucial for parts that are subjected to continuous friction and abrasive materials during the extrusion process. By utilizing materials with such hardness, the twin screw extruder spare parts effectively minimize wear and extend the operational lifespan of the extrusion equipment.

In addition to the nickel-based alloy liners, the base material of the twin screw extruder parts can be customized to meet specific application requirements. Commonly used base alloys include 38CrMoAlA, 45 Steel, and Stainless Steel 304. Each of these materials offers distinct advantages in terms of strength, toughness, and corrosion resistance. For applications requiring specialized properties, customized alloys can also be developed, ensuring that the twin screw extruder spare components are perfectly suited to the operational environment.

Another critical aspect of these twin screw extruder parts is the advanced cooling system integrated into their design. Proper cooling is vital to maintain the stability and efficiency of the extrusion process. The cooling system options include a spiral self-through cooling channel and a straight cooling channel, both engineered to optimize heat dissipation and prevent overheating during operation. For unique or complex extrusion setups, customized cooling system designs are also available, providing flexibility and enhanced thermal management tailored to specific needs.

These twin screw extruder spare parts have been widely recognized for their reliability and performance in various industries such as plastics, food processing, pharmaceuticals, and chemical manufacturing. Their robust construction and superior materials make them indispensable components for maintaining the smooth operation of twin screw extruders.

In summary, the Twin Screw Extruder Parts deliver exceptional quality and durability through the use of nickel-based alloy liners with high hardness (HRC 58–64), high wear resistance alloys, and versatile base materials including 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys. Coupled with advanced cooling system designs like spiral self-through and straight cooling channels, these spare parts for twin screw extruder systems ensure enhanced performance, reduced wear, and extended equipment life. Whether you require standard or customized twin screw extruder spare parts, these components are engineered to meet the rigorous demands of modern extrusion applications.

Features:

• Product Name: Twin Screw Extruder Parts
• Service Life Expectation: Long Life Design / Enhanced Heavy-Duty
• Application Materials: Engineering Plastics, Masterbatch, Biomaterials, Lithium Slurry, Chemical Compounds
• Material (Base Alloy): 38CrMoAlA, 45 Steel, Stainless Steel 304, Customized Alloy
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, Customized Design
• Compatible Extruder Brands: Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, Custom OEM
• High-quality Twin screw extrusion components designed for superior performance and durability
• Precision-engineered Twin screw extrusion components to fit a wide range of industrial applications
• Reliable Twin screw extrusion components ensuring long service life and efficient extrusion processes

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are precision-engineered components designed to meet the rigorous demands of modern extrusion processes. Manufactured in China and certified under ISO:9001, these twin screw extruder spare parts are renowned for their superior quality and reliability. They are integral to the operation of twin screw extruders, serving as replacement parts for the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel. This versatility makes them essential twin screw extrusion components in various industrial applications.

These parts are crafted using advanced production processes such as HIP powder metallurgy, integral alloy sleeve construction, and laser cladding technology. The base alloys used include 38CrMoAlA, 45 steel, stainless steel 304, or customized alloys, ensuring optimal performance and durability. With a hardness rating between HRC 58–64, the parts exhibit excellent wear resistance and toughness, contributing to their long life design and enhanced heavy-duty service life expectation. This robustness makes them ideal for continuous, high-stress extrusion operations.

In terms of application occasions, Zhitian’s twin screw extruder replacement parts are widely utilized in plastics, chemical, food, and pharmaceutical industries where precise and efficient extrusion is critical. Their compatibility with various twin screw extruder systems allows manufacturers to maintain and upgrade their equipment with ease, ensuring minimal downtime and sustained production efficiency. The wooden case packaging guarantees safe delivery, with a lead time ranging from 10 to 60 days depending on order size.

Supply ability is strong, with Zhitian capable of providing up to 500 sets per month, and minimum order quantity set at just one unit, making it accessible for both small-scale and large-scale operations. Payment terms are flexible, primarily via T/T, and pricing is offered through timely quotations to accommodate market fluctuations. Overall, these twin screw extrusion components from Zhitian represent a dependable solution for industries seeking high-quality twin screw extruder spare parts and replacement parts that enhance equipment longevity and operational efficiency.

Customization:

Zhitian offers high-quality Twin Screw Extruder Parts, specifically designed for model number 50-95. Manufactured in China and certified with ISO:9001, our twin screw extruder replacement parts ensure reliable performance and durability. We provide a minimum order quantity of 1 set, with timely quotation pricing to meet your needs.

Our twin screw extruder spare parts are packaged securely in wooden cases to guarantee safe delivery. With a supply ability of 500 sets per month, we can deliver your order within 10-60 days, depending on your requirements. Payment terms are flexible and accepted via T/T.

The liner material used in our twin screw extrusion components is a premium nickel-based alloy, chosen for its high wear resistance and corrosion resistance. Designed for long service life and enhanced heavy-duty applications, these parts feature advanced wear resistance alloys to maximize operational efficiency.

Cooling systems are customizable, including options such as spiral self-through cooling channels, straight cooling channels, or tailor-made designs to fit your specific extrusion needs. For parts made from 38CrMoAlA, a nitriding depth of 0.4–0.7 mm is applied to further enhance durability and performance.

Choose Zhitian for your twin screw extruder replacement parts, twin screw extruder spare parts, and twin screw extrusion components to ensure long-lasting, high-quality solutions tailored to your industrial requirements.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability for various extrusion applications. We provide comprehensive technical support to ensure seamless integration and operation of our parts within your extrusion systems.

Our experienced technical team offers expert guidance on part selection, installation, and maintenance to maximize the efficiency and lifespan of your twin screw extruder components. We also provide troubleshooting assistance to quickly resolve any operational issues that may arise.

In addition to technical support, we offer a range of services including custom part manufacturing, refurbishment, and upgrades to meet your specific extrusion requirements. Our commitment is to help you achieve consistent product quality and reduce downtime through reliable parts and responsive service.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped with protective materials and placed in sturdy, custom-designed boxes to prevent any damage. We use high-quality packing materials that safeguard against moisture, dust, and impact, ensuring that all parts arrive in perfect condition.

For shipping, we offer reliable and efficient options tailored to your location and urgency. Our logistics partners are experienced in handling industrial equipment parts, providing timely delivery with full tracking capabilities. Whether you need air freight, sea freight, or express courier services, we ensure your Twin Screw Extruder Parts reach you safely and on schedule.

FAQ:

Q1: What is the brand and model number of the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian, and the model number is 50-95.

Q2: Where are the Twin Screw Extruder Parts produced?

A2: These parts are made in China.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The Twin Screw Extruder Parts are certified with ISO 9001.

Q4: What is the minimum order quantity for these extruder parts?

A4: The minimum order quantity is 1 set.

Q5: How are the Twin Screw Extruder Parts packaged and what is the delivery time?

A5: The parts are packaged in a wooden case, and the delivery time ranges from 10 to 60 days.

Q6: What are the payment terms and supply ability for the Twin Screw Extruder Parts?

A6: Payment is accepted via T/T, and the supply ability is 500 sets per month.

Q7: How can I get the price for the Twin Screw Extruder Parts?

A7: The price is available on a timely quotation basis. Please contact the supplier for the latest pricing.